Ultrasonic welding system UWP 250

Ultrasonic welding machines

Introduction

 

Ultrasonic technologies are set out because of their benefits in different branch industry of series production, short-run production or research work. It is the same for ultrasonic welding. Specific merits of the plastic welding of , non-woven textiles, artificial leather etc. are:

 

  • care of environment - plastic jointing without sizing materials or chemicals
  • small power spending - ultrasonic machine is not heating during welding
  • cleanness, work without mechanical or chemical rubbish
  • high level of repeatability and the same quality of weld
  • short time of his own welding process
  • small severity of space and small weight of the technological machine

 

Ultrasonic set for manual welding (further on only “welding set”) is designed for direct welding of plastic materials such as plastic foils, non woven textiles, etc. It is possible to use it for joining other materials by suitable plastic rivets.



Welded materials are placed above each other on a suitable support plate, that they touch at required welding place. On the ultrasonic generator could be set required parameters of joint as the welding
time, output power or overall output. Welding device is activated by the manual switches or by footswitch. After the switch is switching, the pneumatic tool is pressed welding tool (sonotrode) to the top welding part. With intensive ultrasound from the welding tool come to meltingdown and after that to joint of plastic material where they touch. Weld time is determined by switching time switch or set the weld time using the timer control, whichever is less. After joint is complete, the sonotrode for the short time press welding materials together to achieve the required joint strength. Then the sonotrode will return to the resting position.

 

Because of the large number of existing plastic materials and their shapes is neccessary tested suitability of usage ultrasonic welding tool for concrete aplication. When thinner materials is welded in addition to set duration of weld, may also be needed to reduce output power of ultrasonic generator



Technical parameters of ultrasonic weldind machines

Transducer UT250

Nominal frequency 30 kHz (40 kHz)
Allowance of ultrasonic frequency ± 500 Hz
Power of transducer max 200 W
Cover of transducer IP 20
Max. measurements D54 x 285 mm

 

 

 

 

 

Welding outfit UWP 250S40/01 includes:

- transducer (converter) UT250.40.05
- stand with pneumatic control
- ultrasonic generator UZG10
- sonotrode and support plate according to customer  requirements
- 2pcs fork wrenches 22/24

 

 



Generator UZG10

Supply voltage 230 V ±10% /50 Hz
Nominal frequency 30 kHz (40 kHz)
Allowance of ultrasonic frequency ± 500 Hz
Cover IP 20
Max. input 300 VA
Operating temperature 10°C to 45°C

 

 

Possibility order separately:

 

- Foot switch NS (is not part of standard delivery)

Stand with pneumatic control

Required air pressure 1 to 6 Bar
Pneumatic plunger travel max 100 mm
Height adjustment 120 mm
Dimensions (l x w x h) 200 x 360 x 700 mm
Weight cca 55 kg

 

Ultrasonic welding tools could be delivered with various design (area of joint, design of joint).

 

 

 

Production and development :

 

- ultrasonic compact cleaners
- ultrasonic industrial cleaners
- ultrasonic cleaning technologies
- ultrasonic generators for cleaners
- membrane and immersion ultrasonic emitters
- bar type ultrasonic emitters
- rinsed tanks
- ultrasonic welders
- ultrasonic generators for welding
- ultrasonic transducers for welding
- welding sonotrodes
- ultrasonic cutting systems
- ultrasonic generators for cutting systems
- ultrasonic transducers for cutting systems
- guillotine and blade cutting sonotrodes
- ultrasonic cleaning of items

 



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