Handheld Ultrasonic Welding Kit
- Various designs
- Easy handling and grip
- Direct material welding
Description
The ultrasonic welding kit brings new possibilities to the field of material joining across various industrial sectors. The handheld welder is ideal for applications that do not require high clamping force. It is primarily used for spot welding in hard-to-reach areas or at various angles. Its main advantages are its low weight and ergonomic design for easy handling. By applying pressure to the material, a strong and rapid weld is created. For repetitive tasks, the handheld tool can be mounted onto a stand or other fixture for increased stability.
Applications
The ultrasonic welder is designed for the direct welding of plastic materials, such as plastic films, non-woven fabrics, and similar materials. It can also be used for joining other materials using suitable plastic rivets. It is suitable for both spot and surface welding.
How does it work?
The sonotrode oscillates along its axis, creating intense microscopic friction at the interface of the parts. The resulting heat melts the plastic locally, bonding the materials together. After the vibrations cease, the joint cools rapidly under pressure and solidifies, creating a strong weld.
The welding kit includes
- Ultrasonic generator UZG10
- Ultrasonic transducer
- Welding sonotrode
- Power cable
- High-frequency cable
- Protective carrying case
Sonotrode
The sonotrode is the component applied to the material that creates the welded joint.
Materials used: aluminum, titanium, hardened steel
Handle design
- Pistol grip
- With cooling fan (bottom inlet)
- Without cooling fan (bottom inlet)
- Without cooling fan (inlet on the transducer)
- Straight handle
- Without cooling fan
Handle holder
A handle holder can be placed above the generator's cooling fan. This holder serves for storing the tool while simultaneously providing faster cooling of the welding instrument.
- Without holder
- Straight holder (for straight handle)
- Angled holder (for pistol grip)
Table 1: Technical parameters – UZG10 generator
| Supply Voltage | 230 V ±10% /50 Hz |
| Nominal frequency | 28 - 40 kHz |
| Power input | 300 - 600 VA |
| Ultrasonic power control | 10 to 100 % |
Table 2: Technical parameters – Ultrasonic transducer
| Nominal frequency | 28 - 40 kHz |
| Frequency tolerance | ± 200 Hz |
| Transducer power output | 300 - 600 W |
Tabuľka 3: Dokumenty
Brochure
Table 4: Handheld welder models
| Model Name | Transducer power output | Nominal frequency | Handle design | Možnosť chladenia |
| UWM.xxx.yy.zz.X | 300 - 600 W | 28 - 40 kHz | Straight / Pistol grip | Compressed air Integrated cooling fan Cooling storage holder |
The designation following "UWM" is completed according to the given specifications:
.xxx – transducer power output
.300 – 300 W
.600 – 600 W
.yy – nominal frequency
.28 – 28 kHz
.30 – 30 kHz
.35 – 35 kHz
.40 – 40 kHz
.zz – handle design
.01 – straight
.02 – pistol grip (bottom inlet)
.03 – pistol grip (inlet on the transducer)
.04 – pistol grip with cooling fan (bottom inlet)
.X – možnosť chladenia
.V1 – compressed air
.V2 – integrated cooling fan
.V3 – cooling storage holder (on the generator)
Designation example: UWM.300.30.01.V3
Design by designation:
