Multi-Stage Ultrasonic Transfer Line – high-quality efficient cleaning

The Multi-Stage Ultrasonic Transfer Cleaning Line is a PLC-controlled automated systemdesigned for full integration into the customer's production processes. This line represents a modern solution for fast, precise, and highly reliable cleaning of a wide range of metallic and non-metallic parts. Thanks to its high process stability, it is an ideal choice for facilities requiring efficient industrial cleaning with consistent results.

The system is built on an aluminum frame equipped with stainless steel technological tanks for cleaning, rinsing, preservation, and drying processes. These tanks are integrated with an automated transfer system (manipulator) that collects process baskets from the input conveyor and progressively moves them through the individual stages of the line according to a set cycle time. Upon completion of the cycle, the cleaned and dried components are delivered to the output conveyor. As a result, the parts exit the line with a high standard of cleanliness, ready for the next operation or immediate dispatch.

Advantages of the multi-stage transfer ultrasonic line

• High cleaning standard – stable and repeatable results even for demanding applications.

• Significant time savings – synchronized cycles running in all tanks simultaneously greatly enhance productivity.

• High capacity – spacious baskets allow for cleaning a larger volume of components (depending on part dimensions).

• Automated process – synchronized basket transfer between all sections ensures smooth operation from input to automatic discharge onto the output conveyor.

• Modular configuration – the number and function of process tanks can be customized to meet the specific technological requirements of the customer.

Tank type

• Cleaning tank  
• Rinsing tank
• Preservation tank
• Drying chamber

  
  The number and type of tanks can be customized according to the customer's requirements.

Cleaning liquid

The items to be cleaned are submerged in the cleaning liquid. Ultrasonic waves propagate through the liquid, inducing cavitation – a process of formation and implosion of microbubbles that mechanically and highly effectively remove contaminants from the surfaces of the parts. 

Applicable liquids: water-based liquids with cleaning additives, or flammable liquids with a flash point above 63°C.